Requirement:
The material must pass through the production process with the minimum of buffer storage and very short throughput times. All cut parts, individual boards or packages must be 100% within the specified measurement tolerances (+/- 0.2 mm). Realisation as the general contractor, i.e. overall concept, from saw technology to material logistics and on through to system software.

Solution:
Schelling FMH with standard precision packages and its individually developed Schelling waste management.

Requirement:
High productivity in a small space. Complex cutting plans with head cut and displacement in the head and main part. Highest utilisation of the board.

Solution:
With a tailored concept, we were able to design a plant optimally adapted to the hall and performance requirements. The system achieves the high performance demanded with maximum package heights and stacking regardless of the cutting plan.
 

Requirement:
Homanit specialises in the production of thin boards in various configurations and needed a plant that was able to feed thin boards down to a minimum thickness of 1.5 mm without any problem at high speeds and also guarantees optimum material protection for sensitive surfaces.

Solution:
A plant specially adapted with a vacuum and nip roller infeed system for thin boards with 20 infeed cycles per minute for boards down to a board thickness of 1.5 mm. Frictionless process for sensitive board surfaces with precisely calibrated polyamide rolls, as well as hard chrome plated cutting machine tables with a table sealing system.

Requirement:
The Kornmüller company in Weistrach is a niche supplier for specialist kitchens using a wide range of surfaces. The requirement was to provide them with a cost-effective connection of the board storage system and the Schelling cut-to-size saw while also managing the utilisation of the waste management.

Solution:
The overall concept comprised an automatic board storage system with waste return function and integrated Schelling fh 6 cut-to-size saw with moveable aligning table and FXH, as well as the Schelling XBoB waste management system for small offcuts. Schelling realised this project in collaboration with AW Bearbeitungssysteme, 3Tec, Systraplan und Hova.

Requirement:
Kaindl is a worldwide leading producer of refined timber materials and laminate floors. For the cut, not only are capacity (approx. 600 m3/day) and flexibility required for smaller batch sizes, but also dimensional accuracy and careful transport of boards with sensitive surfaces.

Solution:
The angular cut-to-size plant designed by Schelling with head cut device, four automatic stacking stations and a binding device corresponds to the specifications and, due to the sophisticated concept, guarantees highest availability.

Requirement:
The Bruno Piatti AG in Dietlikon is the most modern federal industrial kitchen manufacturer. The company requirements were for the latest cutting technology, while utilising the existing space to the full. The focus is on cutting white board corpus products to size with the full cutting height.

Solution:
The ah 8 enables the cutting of coated panels. The angular cut-to-size plant with automatic stacking is designed for a full capacity of up to 20 m³/hour. Production is organised over two shifts. In addition to this system, the Piatti cutting centre also utilises the fh 6 cut-to-size saw.

Requirement:
Cuisines Schmidt - one of the largest kitchenware manufacturers in Europe produces customer-specific furniture with the shortest delivery times. Cutting of 4,200 boards/day, the shortest and most logistically efficient material throughput.

Solution:
"The correct concept was developed together with us as the customer," said the Project Manager, Mr Offner. The new plant enables an optimum production process, as well as commissioned production with the highest throughput speed.

Requirement:
"The decisive factor was our excellent experience with the existing Schelling plant, the support from Schelling's specialists, the short delivery time and a good market price," reported Mr Baurenhas, Manager at Kaufmann.

Solution:
The resulting concept delivers still more power with additional cutting height and performance: Package heights up to 135 mm and increased feed rates allow cutting of 35 m³/h.
 

Requirement:
GETA in Wangen specialises in technical solutions, especially for public transport. For the interior fittings in industry, medical technology and vehicle interiors, up to 250 wooden materials of varying compositions are used. An efficient cutting solution is required for different types of wooden board in small quantities.

Solution:
Schelling's fh 6 cut-to-size saw was individually tailored to the individual needs of the customer. Together with GETA, a concept for flexible cut-to-size optimisation was developed which allows the optimum cutting of multiple wooden board types.
 
 
 

Requirement:
Kastens & Knauer in Lilienthal is a supplier to the automotive and aircraft industries. The highest degree of precision, speed and flexibility are demanded. Cutting of large-format aluminium boards with a thickness of 200 mm and a board length up to a maximum of 6,000 mm was required.

Solution:
The FTM and FLM precision board saws are adapted to the individual needs of the customer, whereby cutting volume and productivity are taken into account. This allows production of large-dimension parts, and large numbers of individual parts and products in the shortest time.
 
 
 
 

Requirement:
Faigle Industrieplast in Hard specialises in the cutting to size of semi-finished products. All types of technical plastic materials are processed, most recently also PMMA and polycarbonate. The greatest precision in cutting, high cutting speed and scratch-free handling of the boards is demanded.

Solution:
Individual customer requirements have been considered and integrated throughout the fk 6 project. Careful board handling and over 99.5% freedom from chips and dust was the focus.